PipeBot : Easy to make smartphone controlled toy robot
From our STAR Maker : Muhammed Azhar
The thought of making a toy robot must have crossed the minds of many children and the child in many adults. So what stopped you from making it? Technical difficulty? No worries. I have got just the tutorial for you. Here I will show you how to make a cheap two wheeled Arduino bluetooth robot. You can make this toy robot using a PVC pipe and joints(for making the body). It is simple to make and easy to program. The robot is heaps of fun to play with and many more functions can be added to it. My design makes it unique and different from other Arduino bluetooth robots. I made this toy robot not just for fun. I have plans to add an accelerometer, a camera and some other small sensors to it. This will allow us to use this robot in various fields. This robot is only a basic design. My next plan is to upgrade this robot to v2.0 when I purchase the MPU 6050.
1. Disaster management
This toy robot has a simple design, only two wheels and a cylindrical shape. Therefore it can travel in most terrains and dangerous areas.
2. Military purposes
It looks more like a piece of PVC pipe than a military spy gadget. This means we can use it as a spying agent to capture images and other data.
3. Home Surveillance
This simple toy robot can double as a home surveillance machine if connected to the internet.
What are the stuff required to do this project?
- Wire cutting
- Cutting tool
- Soldering iron
- Drilling machine(not important)
- Glue gun(not important)
- Arduino pro mini – Buy here
- L293d motor controller shield
- Hc-06/05 bluetooth module – Buy here
- FTDI parallel to serial converter – Buy here
- Arduino female pin socket – Buy here
- 2* 9 volt battery
- 2* 9 volt battery clip
- LM 7805 regulator IC – Buy here
- Heat sink
- 2* Wheel – Buy here
- 2* Gear motor – Buy here
- PVC pipes (Measurements in diagram)
- Bluetooth app (to control toy robot using smartphone)
- Arduino Code (.ino file) and Circuit Diagram (Fritzing file) [NOTE: When saving, if you see .tmp as the file ext, rename it to ‘Arduino Pipe Bot.rar’]
- Arduino IDE
How does stuff work?
The toy robot consists of the chasis(PVC), electronics that are neatly concealed within it and a smartphone app to control it. The main electronic components are :
- Arduino (Brain of the robot)
- Bluetooth Tranceiver (For communication with Smartphone app)
The app given in the list software requirements allows you to give commands to the toy robot via bluetooth communication. The signals sent from the smartphone are received at the robot end by a bluetooth tranceiver(HC-06/05). These signals are used by the Arduino to control the signals sent to the motor driver IC. This decides the rotation of either wheel. The LEDs are also controlled similarly using the app. The robot also has an ON/OFF switch.
STEP 1: Lets start drilling
Make a large hole in the centre of each cap(closer). This is for placing the motors on each side. Also drill 5 small holes around the periphery for placing the LEDs(use 4.5mm drilling bit) as shown in the figure. After placing. connect the 5 red LED’s in parallel mode and solder it. Take the input wire for giving power to the LED set. Then connect the motor and screw it using the bolt.
As shown in the diagram on right side, insert two 9V batteries(with clips) into one of the pipes and insert it into one end cap. From this side, you will have 5 pairs of supply wires coming out (end cap LEDs, pipe LEDs, motor and two batteries). Join this piece to the PVC coupler (middle piece) and take out all the wires from the open end as shown in diagram. You have now completed one side of the toy robot. Now join the second PVC pipe to the other end cap and take out the 3 pairs of supply wires (end cap LEDs, Pipe LEDs and motor). The next step is to put in the electronics for controller.
You can also use any other rechargeable batteries with/above 9 volt and 2 ah current (with same size or less).
STEP 2: Circuits and Electronics
Make a shield for placing the Arduino board after cutting the perfboard in round manner. Solder the female and male pins to use the required pins of the Arduino. Try to cut the perfboard and L293d module in round shape, same as the inner diameter of PVC pipe. This will help to fit it inside the pipe and avoid wastage of space.
Insert the Arduino into the socket. Then connect the bluetooth mudule, LM7805 regulator IC and L293d motor controller as shown in the circuit diagram below. Now we can see that there are two cables coming out of the board with 4 wires, these are going to be connected with motor shield and the LEDs. I got the white cables from an old DVD player.
– “TX of Bluetooth Module” goes to “RX of Arduino”
– “RX of Bluetooth Module” goes to “TXof Arduino”
– “VCC of Bluetooth Module” goes to “5v of Arduino”
– “GND of Bluetooth Module” goes to “GND of Arduino”
– The State & Key pins of the BT modules are unused.
– “C1-A of motor controller” goes to “PIN 8 of Arduino”
– “C1-B of motor controller” goes to “PIN 7 of Arduino”
– “C2-A of motor controller” goes to “PIN 6 of Arduino”
– “C2-B of motor controller” goes to “PIN 5 of Arduino”
– “Positive leg of red LEDs” goes to “PIN 10 of Arduino”
– “Positive leg of red LEDs” goes to “PIN 13 of Arduino”
– “Positive Terminal of battery” goes to “+v input of lm7805 regulator IC ”
– “Negative Terminal of battery” goes to “Ground pin of lm7805 regulator IC ”
– “Ground pin of lm7805 regulator IC ” goes to “GND of Arduino”
– “+v output pin of lm7805 regulator IC ” goes to “RAW of Arduino”
By the end of connection, the boards should look something like this. You can now stick the Arduino shield and the motor driver back to back using hot glue as shown in the third part of figure below.
STEP 3: Programming the Toy Robot
And now, we need to program it. I ‘am using the FTDI parallel to serial converter to program the Arduino pro. If you don’t have this converter, go through this instructable to program it using Arduino uno.
Click here to download the program. Upload the sketch (.ino file) to arduino pro mini. Feel free to edit it :)
[NOTE: When saving, if you see .tmp as the file ext, rename it to ‘Arduino_pipe_bot.ino’]
In next step insert the electronic parts into the PVC pipe. You can wind the extra length of the jumper wires around the bluetooth to save space.
Connect the remaining cables with the LEDs. After connecting all white LEDs and red LEDs together, connect the board with battery and let’s put the board facing to the motor controller into one section(where coupling is not included). In the last image we can see there is very little space on either side of the 9 volt battery and this is the place for bluetooth module and for lm7805 regulator. Now we have completed the wiring of all electronic parts. The main thing to be noted here is that the space available inside the PVC is very less. So we have to utilize all the small spaces remaining after connecting the battery and motors inside the PVC pipes. The last step is to add a switch to the toy robot. Make a rectangular cut on the pipe in the size of your switch and hot glue it after making the connection. Stick all the pieces of PVC together and you will have some thing that looks like this.
Zap on the wheels to the motor shafts, switch on the LEDs and you are good to go!! :)
You can watch my PipeBot in action over here: